POLARIS RZR PRO · SS3 AND SS5

Polaris RZR Pro SS3 / SS5 A-pillar installation guide

Mount two pods at the factory A-pillar points, route the supplied harness and finish the installation with clear SS3 and SS5 branches. Read the vehicle fitment and windshield restriction before starting.

Check the vehicle and selected kit

  • 2020–2023 RZR Pro XP: Sport, Premium and Ultimate.
  • 2022–2023 RZR Turbo R: Sport, Premium and Ultimate.
  • 2022–2023 RZR Pro R: Premium, Ultimate and Troy Lee Designs.

Not compatible with windshield kits. Installation requires slots in the rubber A-pillar boots; fitting the supplied round toggle can require drilling a removed switch blank. Other lights and vehicle accessories in the photographs are separate.

SS3 kits DD7635–DD7638 contain two SS3 pods with amber backlights. SS5 kits DD7639–DD7642 contain two SS5 pods: White-lens versions offer eight accent colours; Yellow-lens versions use amber only. Main-beam colour is fixed by the ordered SKU.

Tools and preparation

Have a ratchet and extension, 10 mm and 18 mm sockets, 18 mm wrench, 13 mm wrench, T40 driver, trim/pick tools, utility knife, tape measure, level, flush cutters, drill with 1/8-inch pilot and step bits, masking tape and cable ties available. The 10 mm and 13 mm tools appear in the manufacturer’s steps even though its introductory tool list omits them.

Read the whole procedure before working. Follow the vehicle service instructions for battery work, seat and restraint reassembly, and structural fasteners. The lighting article gives no vehicle-fastener torque specification.

Install the A-pillar kit

1. Release the seat harness

Pull the red adjustment tabs to release the driver-seat harness.

Release the seat-harness adjustment using the red tabs.
Release the seat-harness adjustment using the red tabs. Open full size

2. Disconnect beneath the cup holder

Lift the cup holder from its front edge with a trim tool. Disconnect the blue-tab connector shown, then feed the seat-harness end toward the driver seat.

Disconnect the blue-tab connector beneath the cup holder.
Disconnect the blue-tab connector beneath the cup holder. Open full size

3. Free the seat-back strap

Feed the safety harness through the opening in the seat back so it does not hold the seat in place.

Feed the safety harness through the seat-back opening.
Feed the safety harness through the seat-back opening. Open full size

4. Remove the driver seat

Pull the release handle, tilt the seat forward and lift it out.

The circled handle releases the driver seat.
The circled handle releases the driver seat. Open full size

5. Position the battery harness

The manufacturer connects the red harness ring terminal to battery positive and the black ring terminal to negative with a 10 mm socket, then locates the relay beside the battery. Keep the switch off and follow the vehicle service procedure for battery work.

Harness positive and negative battery connections.
Harness positive and negative battery connections. Open full size

6. Release the console edge

Remove the four 10 mm fasteners along the driver-side centre console, identified in red.

Four console fasteners marked in red.
Four console fasteners marked in red. Open full size

7. Remove the kick panel

Remove the two 10 mm fasteners marked in red and the two retaining clips marked in blue.

Kick-panel fasteners in red and retaining clips in blue.
Kick-panel fasteners in red and retaining clips in blue. Open full size

8. Release the shift trim

Lift the rubber shift cover, remove the T40 fastener and take off the trim to expose the routing area.

Remove the T40 shift-trim fastener.
Remove the T40 shift-trim fastener. Open full size

9. Route the switch lead

Disconnect the switch from its lead. Feed the white connector under the centre console into the cup-holder opening, around the shifter and toward the firewall. Keep the lead outside the moving shifter bracket. Continue through the passenger-side kick-panel opening shown.

Route the switch lead around, not through, the moving shifter bracket.
Route the switch lead around, not through, the moving shifter bracket. Open full size
Continue toward the passenger-side kick-panel opening.
Continue toward the passenger-side kick-panel opening. Open full size

10. Prepare the round-switch blank

Release a factory switch blank. Trim the round toggle’s locating key as shown. Drill a pilot hole in the removed blank, then enlarge it with a step bit to approximately 20.5 mm, checking the switch fit. Pass the switch connector through and seat the switch with the double-line mark at the top.

Release the chosen switch blank.
Release the chosen switch blank. Open full size
Trim the locating key on the round toggle switch.
Trim the locating key on the round toggle switch. Open full size
Drill the removed switch blank to approximately 20.5 mm.
Drill the removed switch blank to approximately 20.5 mm. Open full size
Install the round switch with the double-line marking at the top.
Install the round switch with the double-line marking at the top. Open full size

11. Connect and refit the switch

Bring the routed switch lead through the dash opening, connect the switch and press the blank into place. The optional rectangular rocker uses its matching white switch connector and a chassis ground for illumination. The original diagram below is a switch-harness illustration; it is not a lamp pinout.

Connect and refit the switch blank.
Connect and refit the switch blank. Open full size
Original optional-rocker switch diagram. This illustrates the switch harness, not a pod-connector pinout.
Original optional-rocker switch diagram. This illustrates the switch harness, not a pod-connector pinout. Open full size

12. Route both lamp leads

Follow the console route toward the driver kick panel, then run the first lamp lead behind the steering column and up to the A-pillar. Bring it out beneath the rubber boot and secure it clear of the footwell and moving parts. Route the second lead toward the passenger kick panel, behind the dash and up to the passenger A-pillar.

Route the driver-side lamp lead beneath the console and behind the steering column.
Route the driver-side lamp lead beneath the console and behind the steering column. Open full size
Bring the lamp connector out beneath the A-pillar boot.
Bring the lamp connector out beneath the A-pillar boot. Open full size

13. Cut the rubber-boot slots

Use the manufacturer’s original dimensions: start 2⅜ inches from the bottom of the rubber boot and cut a slot approximately 3¾ inches long. Peel the boot back to expose the two mounting bolts. Repeat the required boot preparation on the opposite side.

Original boot-cut dimensions: 2⅜ inches from the bottom and approximately 3¾ inches long.
Original boot-cut dimensions: 2⅜ inches from the bottom and approximately 3¾ inches long. Open full size
Peel back the boot to expose both cage fasteners.
Peel back the boot to expose both cage fasteners. Open full size

14. Remove the factory bolts

Remove both 18 mm A-pillar bolts. Retain them for the application bracket; follow vehicle service requirements for this structural mounting point.

Remove the two original 18 mm bolts.
Remove the two original 18 mm bolts. Open full size

15. Bring the connector through the slot

Pull out the passenger-side lamp lead routed earlier and feed its connector through the new boot slot.

Bring the passenger-side connector through the boot slot.
Bring the passenger-side connector through the boot slot. Open full size

16. Retain the bracket washers

The supplied washers sit between the A-pillar and the application bracket. A small piece of masking tape can hold each washer inside the bracket while the factory bolt is inserted.

Tape the supplied washers inside the bracket to retain them during installation.
Tape the supplied washers inside the bracket to retain them during installation. Open full size

17. Position the passenger bracket

With the R orientation label facing up, slide the bracket through the boot slot. Lower the bracket and boot until the mounting holes align.

Passenger-side bracket orientation: R label facing up.
Passenger-side bracket orientation: R label facing up. Open full size
Align the bracket holes with the original mounting holes.
Align the bracket holes with the original mounting holes. Open full size

18. Secure and level the brackets

Refit the original 18 mm bolts and check that the bracket is level. Install the opposite bracket in the corresponding position. The lighting article does not specify a fastener torque; use the vehicle service requirements.

Refit the two factory mounting bolts.
Refit the two factory mounting bolts. Open full size
Check that the bracket is level.
Check that the bracket is level. Open full size

19. Assemble the selected pods

SS3: fit each pod into its supplied SS3 universal bracket using its matching hardware. SS5: use the supplied SS5 U-bracket and the original assembly drawing below. The vehicle article’s photographs at this step show SS5, so they do not identify SS3 fasteners. Leave aiming adjustment available until the lamps are mounted.

SS5 example: prepare the pod and its supplied mounting hardware.
SS5 example: prepare the pod and its supplied mounting hardware. Open full size
SS5 example: secure the pod bracket using the matching supplied hardware.
SS5 example: secure the pod bracket using the matching supplied hardware. Open full size

20. Mount the pods

Fasten each assembled pod bracket to the vehicle bracket with its matching supplied hardware. Leave it adjustable for final aim. The example photograph shows SS5; the SS3 kit uses the same vehicle-bracket location with its own pod bracket.

SS5 example of the lower mounting bolt. SS3 uses its own supplied bracket and hardware.
SS5 example of the lower mounting bolt. SS3 uses its own supplied bracket and hardware. Open full size

21. Connect and test

Join each lamp to its matching supplied harness connector and test the main beam and backlight before closing the trim. These complete kits specify a heavy-duty dual-output 4-pin harness. Keep it intact: older connector photographs or generic 3-pin pod diagrams are not repinning instructions for this kit.

SS5 connector example; connect the matching supplied harness intact. Do not repin from this photograph.
SS5 connector example; connect the matching supplied harness intact. Do not repin from this photograph. Open full size

22. Aim both lights

Rotate each pod horizontally, then secure the lower mount with a 13 mm wrench as directed in the article. Tilt it vertically and tighten the corresponding pod-bracket hardware. Check both lights together for your intended off-road use.

SS5 example of horizontal and vertical aiming.
SS5 example of horizontal and vertical aiming. Open full size

23. Reassemble and inspect

Reverse the interior removal sequence. Secure loose wiring away from heat, sharp edges and moving components. Confirm that the seat, safety harness, pedals and shifter operate freely and that no wiring is pinched.

Completed A-pillar installation shown with SS5 pods. Roof and other lights are separate.
Completed A-pillar installation shown with SS5 pods. Roof and other lights are separate. Open full size

SS5 branch: original bracket and clearance drawings

These three drawings apply to the SS5 pods. Match the labelled hardware to the parts supplied with your SS5 kit. They do not replace the SS3 bracket instructions or the vehicle mounting procedure above.

Original SS5 U-bracket hardware key.
Original SS5 U-bracket hardware key. Open full size
Original SS5 U-bracket assembly drawing and labelled fasteners.
Original SS5 U-bracket assembly drawing and labelled fasteners. Open full size
Original individual SS5 pod dimensions for clearance planning.
Original individual SS5 pod dimensions for clearance planning. Open full size

Read the original SS5 installation article for the pod reference. Its generic connector illustration is not authority to repin the supplied 4-pin RZR harness.

Backlight settings by pod and lens

SS3: amber accent lighting only. SS5 Yellow: amber accent lighting only. SS5 White: the following programming sequence selects the accent colour; it does not change the main beam.

Program White-lens SS5 backlights

  1. Begin with backlight power off.
  2. Cycle it on and off three times within three seconds, spacing the on presses about one second apart.
  3. Continue at the same pace to move through the available colours.
  4. At the desired colour, leave the backlight on for five seconds to save it, then turn it off.

Reset White-lens SS5 backlights

Enter programming mode with the same three cycles. Continue through all eight colours twice, at least sixteen total cycles. When White returns, leave the backlight on for five seconds to save the reset. Program the desired colour again if needed.

Watch the manufacturer installation

RZR Pro A-pillar kit installation

The video illustrates the vehicle procedure. Use the selected pod branch and current harness supplied with your kit.

Choose the matching kit

Original manufacturer references

Vehicle installation article · Exact vehicle kit and fitment · SS5 pod instructions

The current sources provide illustrated web instructions; they do not link a downloadable PDF for this installation.