BTS ILLUSTRATED GUIDE · PRO COMP 76402P

Pro Comp 76402P Jeep Headlight Installation Guide

Follow the manufacturer’s photographs of the grille clips, headlight retaining ring and connectors, with the complete original six-page PDF available below.

1. Prepare the vehicle and unplug the signals

Park on a level surface, apply the parking brake and disconnect the negative battery terminal according to the vehicle’s service procedure. For the grille arrangement pictured in this manual, unplug the front turn-signal connectors before removing the grille.

Manufacturer photo: unplug the grille turn-signal connector.
Manufacturer photo: unplug the grille turn-signal connector.

2. Release the grille

The illustrated procedure removes the six retainers along the top of the grille, then pulls the lower edge forward to release the lower clips. Support the grille and check for any remaining connections as it comes free.

Manufacturer photo: release a top grille retainer.
Manufacturer photo: release a top grille retainer.
Manufacturer photo: pull the lower grille forward to release its clips.
Manufacturer photo: pull the lower grille forward to release its clips.

3. Remove the original lamp

Remove the four retaining-ring screws, keeping the original ring and fasteners. Support the lamp before disconnecting its plug and lifting it out.

Manufacturer photo: remove the retaining-ring screws.
Manufacturer photo: remove the retaining-ring screws.
Manufacturer photo: support the original lamp and unplug it.
Manufacturer photo: support the original lamp and unplug it.

4. Connect and locate the replacement

Follow the manual’s harness branch for the vehicle’s original lamp-detection system. The original instructions specify the adapter-harness step for vehicles whose ECU detects halogen headlight operation and say to skip that step when this detection is not present. Confirm which branch applies to your vehicle.

Manufacturer photo: the prescribed headlight harness connection.
Manufacturer photo: the prescribed headlight harness connection.

5. Refit the retaining ring

Fit the lamp with its orientation arrow upward and its locating tab aligned with the mounting slot. Reinstall the original retaining ring and four screws using the applicable factory tightening specification. The manual does not provide a torque value to substitute for the vehicle specification.

Manufacturer photo: align the lamp tab with its mounting slot.
Manufacturer photo: align the lamp tab with its mounting slot.
Manufacturer photo: refit the original retaining ring.
Manufacturer photo: refit the original retaining ring.
Manufacturer photo: secure the retaining screws.
Manufacturer photo: secure the retaining screws.

6. Test both sides and refit the grille

Repeat the procedure for the other side. Once the connections are complete and safe to power, reconnect the battery as required and test low and high beams on both lamps. Refit the grille, reconnect the turn signals and check their operation. Complete the final headlight aim using the applicable vehicle procedure.

The original PDF also includes historical general warranty language. Refer to the current product warranty and terms for this purchase; that older page is preserved as part of the unchanged manual.

Product and original instructions

View the product and current fitment · Open the complete original manufacturer PDF

The photos and diagrams above come from the manufacturer’s instructions. Keep the original PDF available and follow the instructions supplied with your exact hardware.

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